How Pickleball Paddles Are Made: Get Your Ideal Choice!

When it comes to choosing the right paddle, it’s not all about which colors look best; it includes a lot more factors than you thought! Players who know their game and are well-versed in the quality of their paddles’ material will be able to play at their best. 

Yet, how to choose a suitable paddle amongst tons of the products’ descriptions on the market? We are here to help you! Let’s take a deep look into how pickleball paddles are made and make your best choice based on those criteria! Scroll down now!

What Make Up A Pickleball Paddle

A pickleball paddle’s main body is made up of two parts: a surface and a core. 

The core refers to the base of the paddle, which is formed by a layer roughly 3 to 4 cm thick. Meanwhile, the face material is a coating that covers the core on both sides to protect it from harm and give the paddle particular characteristics.

All cores feature a honeycomb design borrowed from the panels of Boeing aircraft developed by Arlen Paranto, the founder of Prolite and the first to create a wood-free paddle. Along with the major parts, the paddle also has other details, such as grip, grip graphics, edge guard, and cap.

The Core Of The Paddle: Description And Structure

Below are three materials usually used to make up the core. Each one has its own set of features that best suit different styles of play:

The Core Of The Paddle


Aluminum core paddles have improved aluminum honeycomb cores that are lower in weight, making the ball a little slower to come off but giving players an added edge in mobility and control. 

Yet, these cores will dent over time, which is why they should not go with heavy hitters. With Aluminum cores, you might lose a little power compared to Polymer or Nomex paddles.

Despite those disadvantages, they remain a popular choice among paddle producers.


This core type helps reduce gaps between the honeycomb design, which starts as a cardboard-like substance that is then resin-dipping to create a highly damage-resistant core. This results in thick, long-lasting material with great control.

The durability and consistency of Nomex cores are also well-known among many players who want a lot of power. Nevertheless, they tend to be the “noisiest” of the three cores. 


One of the most common pickleball paddle cores is polymer core. Partly because its honeycomb shape is softer and more evenly distributed, providing greater tension to generate while hitting the ball.

Plus, polymer cores have gained the reputation as the “quietest” on the market due to being somewhat less reflective than the other two cores. This lessened deflection allows players to manage the ball for a fraction of a second longer, giving them more control.

The Surface Of The Paddle: Description And Structure

Carbon Fiber, Graphite, and Fiberglass are the three most popular pickleball paddle surfaces. When paired with the core material, each has its functions producing a performance profile that fits each player’s style and game. 

We can divide these materials into two groups: Graphite and Composite.

The Surface Of The Paddle


Paddles made of graphite are typical because of their lightweight construction and responsiveness to the ball. Nevertheless, the rapid movement of the Graphite face is also one of the appealing elements to players. 

As a minus point, Graphite surface paddles are more costly and more difficult to come by than two other kinds of materials.


Here we will discuss two composite materials of Fiberglass and Carbon Fiber.


The newest aerospace composite material technology is applied for the surface of the Fiberglass paddle. This material enhances accuracy rather than power.

Moreover, the Fiberglass surface has a slightly higher power rating than the other two, with a mix of touch, sensation, and strength.

Carbon Fiber

Not only is it the most expensive, but carbon fiber paddles are also the lightest and most distinct when properly bonded to a honeycomb core. 

Though having a surface similar to graphite but more durable and offers greater ball control, carbon fiber might be inferior to other variants in terms of power. 

Carbon Fiber Paddles

The Graphics & Grip: Description And Structure

It’s important to choose the right grip and graphics of the pickleball paddle. Improper grip sizing can limit your gaming and result in physical issues. The details about the production process below might help you in picking your proper grip.


Most paddle companies utilize a unique, high-end foam material securely wrapped around the handle. The material is normally utilized in the tennis and golf industries, and it is soft enough to conform to the contour of your hands for a secure grip. 


Before forming the handle, manufacturers would start with the heads first. They often utilize heavy industrial machinery to create those wonderful heads, which is similar to making tennis and badminton racquets.

Following the creation of the fundamental framework, the paddle’s assembly begins with the grip. Furthermore, after the grip, there comes the application of the screen print or vinyl on the paddle head.

This process ensures a flawless fit by giving them the correct distance from the top of the head to the handle. The grip also makes holding the paddle simpler while the head is being completed.

The Edge Guard & Cap: Description And Structure

After accomplishing all the previous steps in making the core and surface, the rim appears as the sides of the paddle, where it exposes the honeycomb design. To fix the issue, the manufacturers will attach the edge guard to the paddle, mostly manually.

During the game, this edge guard keeps the paddle together and protects the core from harm. Most pickleball players can drop their paddles a few times, and then the edge guard will do their job to prevent the paddle from damage. 

After finishing the rim on the head’s part, the focus is moving to the grip. For beginners, a cap will attach to the grip’s bottom. This cap is slightly bigger in circumference than the grip, ensuring that players have a secure hold on the paddle.

Come to the final step, all we have to do is to wrap the graphics around the grip as we’ve mentioned above, and then stick all the parts firmly to each other! There you are, now the paddle is ready for sending to you!

The Edge Guard and Cap

In Conclusion 

You have all the steps to build up a paddle in your hands by landing on our site! As we’ve mentioned above, each material and stage of the making process greatly impact the quality and performance of the product. 

Now go and pick up a good one with all the details backed up in mind. Hope our post on how pickleball paddles are made is useful for you to get your decision!

Further reading:

How to Choose a Pickleball Paddle – Holabird Sports

What is pickleball: Description of equipment

Pickleball Paddles: What Every Beginner Should Know

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